WET WIPES FLAT PACKS MACHINES

TFL12000

TFL12000 is fast, advanced for continuous production. High speed, low maintenance


FEATURES

Online impregnating: the wetting is performed by nozzles on each line for hygiene.

 

Lube pump with flow meter: for accurate wetting ratio

 

250 lt of lotion tank: Internal lotion tank, supplied with machine.      

 

Rotary Cutting system: for fast and accurate cutting system.

 

Z and Interfold folding boxes: bot unit supplied with machine.

 

Double stacker: while one stacker working the other on waiting, good for speed.

 

Metal detector: to detect metal objects on the product. Safety and quality purpose

 

Waste reject (clips) system: rejection of faulty clips not the whole pack.

 

Non-stop roll change: The machine is not stopped during roll change.

 

Product touching surface Chromium 316L: for hygiene and corrosion purpose.

 

Machine frame chromium 304 (front cabin): hygiene and corrosion.

 

Product height adjustable (before and after cutting): when working lower GSM of products or less number of rolls. Needed for accurate cutting length.

 

Up to 300mm cutting length (for industrial hospital wipes): good for large products.

 

500 cut/min (actual production): number of cuts performed by cutting unit in a minute.

 

SMC (Japan) pneumatic components: Japan brand pneumatic components.

 

SFK and FAG bearings: German and Italian brand bearings.

 

Aluminium cover and sliding doors.

 

             

TECHNICAL SPECS

 

Control         

Electronic - Pneumatic

Cutting                     

Rotary, flexi cut

Cutting speed         

600 cut/min

OEE

Over 95%

Waste

Less than 3%

Number of Operator

2

Stacking                   

servo driven 2 elevators

Feeding                    

Automatic feed to flow wrap machine

Spliced clip              

Automatic rejection

Control system       

Motion and PLC

PLC language          

As per customer request. English standard

Pneumatic system 

Festo - SMC

Liquid tank capacity

250 litres, optional 500 or 1000 litre

Liquid dosing          

up to 400%

Machine Dimension

2300 mm x 19500 mm x2075mm         

Weight                     

7300 Kg

Number of Line      

20 reels

Max. reel dia            

1200 mm

Substrate                 

Spunlace, Airlaid, Hydraspun

Product Type

Baby wipes, Toilet wipes, Medical wipes

GSM                          

30 – 80 gsm

Core diameters      

76mm

Wipe minute           

12000 wipes/min

Linear speed           

120m

Pack / Minute

125 packs/min

Servos & Drives

Sigmatek or as customer request

Power                       

380 V AC 50 Hz 30 Amp 30 Kw

Operating Air          

6-8 Bar

Air consumption    

1000 – 1500 nominal V/min

Impregnating          

online, before or after folding

Format change       

depends on format, up to 1,5 hr

Optional

Web guide, hot melt, Auto-splice